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SA1M Pilot Filling Machine

semi-automatic aseptic pilot filling machine

Flexifill offer the design, manufacture and commissioning service for Bag-in-Box pilot filler systems.

The Pilot Filler is designed to permit the filling of small batches of product in laboratory or test situations to validate product or production studies.

These fillers are equally applicable to product packers, brand owners and experimental institutions.

These fillers are used to fill membrane style bags in sizes up to 5 litres with a 16mm filling spout.

Manufactured with 316 Stainless Steel product contact surfaces and 304 main frame these machines are built to a high standard and comply with CE marking requirements.

Operational description

The bag is placed manually on the filling table and the gland is inserted into the jaws.

The two hand start is then pressed and the gland is then steam sterilised, outer membrane pierced and product filled to the pre-determined volume.

When filled, the rear membrane is then sealed to the back of the gland to ensure product sterility.

Gland is then steam flushed and jaws opened to enable bag removal.

Performance

Standard features

FLEXIFILL provides tailored solutions to meet every filler need, ensuring efficiency and precision at every step.
  • Integrated Steamset
  • Full CIP and SIP modes
  • Turbine Flowmeter
Integrated Steamset
Integrated Steamset

All of our Aseptic Fillers have an integrated steamset. This can also be an option for an ESL Filler

Full CIP and SIP modes
Full CIP and SIP modes

CIP (CLEAN IN PLACE)

SIP (STERILISE IN PLACE)

allows all ports and valves in contact with product to be opened for in place cleaning.

Turbine Flowmeter
Turbine Flowmeter

Turbine flowmeter is our standard meter for non-aseptic liquid products

Optional Features​​

Our knowledge and understanding of the industry use of packaging materials, fitments and dispense equipment are major advantages when we initiate the design of new filling lines.
  • ATEX
  • Weighscale Table
  • Product Buffer Tank
  • Mass or Magnetic Flowmeter
ATEX
ATEX

Flexifill machines can have the option to confirm to a low level Atex category 3.

Weighscale Table
Weighscale Table

A weighscale option is available which comes with integrated roller table. The weighscale is controlled using a digital weight indicator with keypad and graphic display unit, which has facilities for changing the shape and size of display characters.

Product Buffer Tank
Product Buffer Tank

Product buffer tank can be fitted to an AW1 to reduce backshock when the filling valve closes

Mass or Magnetic Flowmeter
Mass or Magnetic Flowmeter

Mass or magnetic flowmeter can be supplied as an option to the turbine flowmeter. The flowmeter will give a high degree of accuracy for a wide range of process conditions.

Dimensions and layouts

To find out more about the SA1M Pilot Filling Machine please get in touch…

The team at Flexifill are ready to discuss your requirements

You can call us on +44 (0)1454 418 599

or email us at admin@flexifill.co.uk.