Box Erecting and Box Closing equipment available.

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Skip to contentThe Flexifill AW1M is an aseptic web fed fully auto filling machine capable of filling a wide range of high or low acid products using either 16mm or 32mm double membrane glanded bags from 1.5 litres to 20 litres in capacity.
The machines aseptic filling system is 100% guaranteed and requires no chemical sterilants or laminar airflow.The system does not differentiate between high and low acid products and fills either with equal integrity.
A turbine flowmeter is fitted as standard with magnetic and mass flowmeters as options.
Electomagnetic Flow Meter is standard.
Integrated steam set is supplied ready to connect to main steam supply.
The filling machine has as standard fully automatic CIP (clean in place) and SIP (sterilise in place) modes and is steam sterilised.
Manufactured with 316 Stainless Steel product contact surfaces and 304 main frame these machines are built to a high standard and comply with CE marking requirements.
It uses a Sealed Membrane System.
Web fed bags are linked into the filler and safety doors are closed. Gland is automatically fed into the filling valve jaws where it is steam sterilised, outer membrane pierced and product filled to a pre-determined amount.
When filled, the rear membrane is heat sealed to the back of the gland to ensure product sterility.
Gland is again steam flushed and jaws opened which allows the filled bag to be driven through the machine to the separation station, this in turn pulls the next empty web fed bag into the filling valve jaws and the filling cycle begins again.
Previously filled bag is then separated from the web and either driven to the next station for fitment insertion or driven out the machine for loading into box.
Typical output filling at 2 litre/sec flow rate to the filler is:
4 x 10 litre bags/min.
When combined with one of the many outfeed options the filler becomes extremely versatile and can be linked with any upstream and downstream case/box erecting and case/box closing equipment.

Box Erecting and Box Closing equipment available.

Remote chute loading is another option offered.
This gives the customer the oportunity to load the bag into the box in an alternative packing area such as a dry room or temperature controlled area.
Can also be added later if manual packing from a filler is the initial option.

Manual packing is an option on all of Flexifill's fully automatic fillers.
This configuration is often supplied as an alternative to a twin head semi-automatic filler as it only requires one operator to load filled bags.
When production figures increase can be upgraded with a chuteloader module to make a fully automatic line when integrated with box erecting and box closing equipment.

Twin head configuration runs two AW1 fillers side by side which doubles the output, but also allows the customer to run one machine independently if required.
When coupled with twin lane conveyor and control supplied by filler, this is the optimum filling line when linked with carton erection and closure equipment.

Automatic chute loading loads the filled bag into a waiting box. The bag and box are then released for conveyance to a case closer.
The Autoloader module contains box control and box guidance mechanisms together with chute loading change parts to suit different box sizes.
All these parts can be adjusted or changed without the use of any tools to predetermined settings giving a changeover time of just minutes for different box sizes.

An in-line or 90 degree gravity roller outfeed onto a flat belt conveyor allows for downstream automatic or manual packing of the filled bag away from the filling area.

All of our Aseptic Fillers have an integrated steamset. This can also be an option for an ESL Filler

CIP (CLEAN IN PLACE)
SIP (STERILISE IN PLACE)
allows all ports and valves in contact with product to be opened for in place cleaning.

Turbine flowmeter is our standard meter for non-aseptic liquid products

Flexifill machines can have the option to confirm to a low level Atex category 3.

Fitment Insertion Bowlfeeder with automatic insertion of fitment into filled bag.

Mass or magnetic flowmeter can be supplied as an option to the turbine flowmeter. The flowmeter will give a high degree of accuracy for a wide range of process conditions.
The team at Flexifill are ready to discuss your requirements
You can call us on +44 (0)1454 418 599
or email us at admin@flexifill.co.uk.