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AW1A Filling Machine

fully-automatic filling machine with sterilising chamber

The Flexifill AW1A is a compact web fed fully auto filling machine capable of filling a wide range of low or high acid products from 2 to 20 litres.

Although the machine is supplied as an aseptic filler customers also use this machine as an extended life (ESL) filler to provide the safety comfort of the sterilisation procedure.

A turbine flowmeter is fitted as standard with magnetic and mass flowmeters as options. Integrated steam set is supplied ready to connect to main steam supply.

The filling machine has as standard full CIP (clean in place) and SIP (sterilise in place) modes and is steam sterilised.

Chamber is sterilised using steam only and is monitored and interlocked. Click for details.

Manufactured with 316 Stainless Steel product contact surfaces and 304 main frame these machines are built to a high standard and comply with CE marking requirements.

An Electromagnetic meter is standard with Massflow option.

The machine can handle bags with high temperature spouts. The dispense fitments include high temperature flip type bungs and caps.

Operational description

Web fed bags are linked into the filler and safety doors are closed.

The filler encloses the cap in a sealed chamber then steam sterilises the cap and gland.

The bag is then de-capped and filled with product, re-capped, steam flushed and released from chamber.

The bag is then separated from the web and discharged to a waiting box, the next cycle then begins

Performance

Typical output filling at 4 litre per/sec flow rate to the filler is :

6 x 10 litre bags per/min

Outfeed options

When combined with one of the many outfeed options the filler becomes extremely versatile and can be linked with any upstream and downstream case erecting and closing equipment.

  • Box Erecting & Box Closing
  • Remote Chute Loading
  • Manual Packing
  • Twin Head Chute Loading
  • Chute Loading
  • 90 Degree Outfeed Bend

Standard features

FLEXIFILL provides tailored solutions to meet every filler need, ensuring efficiency and precision at every step.
  • Integrated Steamset
  • Full CIP and SIP modes
  • Turbine Flowmeter

Optional Features​​

Our knowledge and understanding of the industry use of packaging materials, fitments and dispense equipment are major advantages when we initiate the design of new filling lines.
  • ATEX
  • Mass or Magnetic Flowmeter

Dimensions and layouts

To find out more about the AW1A Filling Machine please get in touch…

The team at Flexifill are ready to discuss your requirements

You can call us on +44 (0)1454 418 599

or email us at admin@flexifill.co.uk.