Box Erecting and Box Closing equipment available.

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Skip to contentThe Flexifill AW1A is a compact web fed fully auto filling machine capable of filling a wide range of low or high acid products from 2 to 20 litres.
Although the machine is supplied as an aseptic filler customers also use this machine as an extended life (ESL) filler to provide the safety comfort of the sterilisation procedure.
A turbine flowmeter is fitted as standard with magnetic and mass flowmeters as options. Integrated steam set is supplied ready to connect to main steam supply.
The filling machine has as standard full CIP (clean in place) and SIP (sterilise in place) modes and is steam sterilised.
Chamber is sterilised using steam only and is monitored and interlocked. Click for details.
Manufactured with 316 Stainless Steel product contact surfaces and 304 main frame these machines are built to a high standard and comply with CE marking requirements.
An Electromagnetic meter is standard with Massflow option.
The machine can handle bags with high temperature spouts. The dispense fitments include high temperature flip type bungs and caps.
Web fed bags are linked into the filler and safety doors are closed.
The filler encloses the cap in a sealed chamber then steam sterilises the cap and gland.
The bag is then de-capped and filled with product, re-capped, steam flushed and released from chamber.
The bag is then separated from the web and discharged to a waiting box, the next cycle then begins
Typical output filling at 4 litre per/sec flow rate to the filler is :
6 x 10 litre bags per/min
When combined with one of the many outfeed options the filler becomes extremely versatile and can be linked with any upstream and downstream case erecting and closing equipment.

Box Erecting and Box Closing equipment available.

Remote chute loading is another option offered.
This gives the customer the oportunity to load the bag into the box in an alternative packing area such as a dry room or temperature controlled area.
Can also be added later if manual packing from a filler is the initial option.

Manual packing is an option on all of Flexifill's fully automatic fillers.
This configuration is often supplied as an alternative to a twin head semi-automatic filler as it only requires one operator to load filled bags.
When production figures increase can be upgraded with a chuteloader module to make a fully automatic line when integrated with box erecting and box closing equipment.

Twin head configuration runs two AW1 fillers side by side which doubles the output, but also allows the customer to run one machine independently if required.
When coupled with twin lane conveyor and control supplied by filler, this is the optimum filling line when linked with carton erection and closure equipment.

Automatic chute loading loads the filled bag into a waiting box. The bag and box are then released for conveyance to a case closer.
The Autoloader module contains box control and box guidance mechanisms together with chute loading change parts to suit different box sizes.
All these parts can be adjusted or changed without the use of any tools to predetermined settings giving a changeover time of just minutes for different box sizes.

An in-line or 90 degree gravity roller outfeed onto a flat belt conveyor allows for downstream automatic or manual packing of the filled bag away from the filling area.

All of our Aseptic Fillers have an integrated steamset. This can also be an option for an ESL Filler

CIP (CLEAN IN PLACE)
SIP (STERILISE IN PLACE)
allows all ports and valves in contact with product to be opened for in place cleaning.

Turbine flowmeter is our standard meter for non-aseptic liquid products

Flexifill machines can have the option to confirm to a low level Atex category 3.

Mass or magnetic flowmeter can be supplied as an option to the turbine flowmeter. The flowmeter will give a high degree of accuracy for a wide range of process conditions.
The team at Flexifill are ready to discuss your requirements
You can call us on +44 (0)1454 418 599
or email us at admin@flexifill.co.uk.